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HTE high temperature elongation electrodeposited copper foil product illustration

High-Temperature Ductility Copper Foil

HTE High Temperature Elongation Electrodeposited Copper Foil

A specialty copper foil that retains excellent elongation at 180°C. Designed for multilayer PCB lamination, it effectively prevents "copper cracks" in inner-layer circuits and is one of the high-end copper foil categories with the largest market share in China.

· Product Features

  • Elongation ≥ 30% at 180°C
  • Rz 7–8 μm surface roughness
  • 12–105 μm thickness range
  • IPC-4562 international certification
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Roughness Evolution Roadmap

Surface Roughness Evolution

STD
Standard foil
Rz 7–8μm
HTE
High-temp elongation
Rz 7–8μm
RTF
Reverse treated
Rz 4–6μm
LP
Low profile
Rz 3–4μm
VLP
Very low profile
Rz ≤2μm
HVLP
Hyper very low profile
Rz ≤1.5μm

Product Introduction

Product Introduction

HTE (High Temperature Elongation) copper foil, also known as HD (High Ductility) foil, is a specialty electrodeposited copper foil designed for multilayer PCB lamination. Its defining property: at 180°C it retains elongation of no less than 30% of its room-temperature value.

Multilayer PCB lamination involves sustained high temperatures (typically 170–190°C). At these temperatures, standard copper foil recrystallizes, causing grain coarsening and a sharp drop in ductility. When the elongation of inner-layer foil cannot withstand thermal expansion stress, microcracks form near corners or vias in inner-layer circuits. Known as "copper cracks", this is one of the most common reliability failure modes in multilayer boards.

Through a special alloy design (trace additions of Zn, Sn, Ag and other elements) and optimized electrodeposition/annealing processes, HTE foil retains enough plastic deformation capacity at high temperature to eliminate copper cracking at the source. HTE is now the standard material for multilayer boards with 8 or more layers, high-Tg laminates and automotive electronics PCBs.

Key Process Characteristics

  • Elongation at 180°C: ≥ 30% of room-temperature elongation; some grades exceed 50%
  • Tensile strength: ≥ 35 kg/mm² at room temperature, with little strength loss at high temperature
  • Undercut resistance: Better than STD standard foil, with excellent chemical etching resistance
  • Grain structure: Stable recrystallized structure after special heat treatment

HTE vs STD high-temperature elongation comparison

STD @180°CElongation ↓70%
STD standard foil
Elongation drops sharply at high temperature, prone to copper cracks
HTE @180°CElongation ≥ 30%
HTE high temperature elongation
Retains sufficient ductility at high temperature, no risk of copper cracks

Specifications

Available Specifications & Parameters

A complete thickness range from standard to extra-thick, meeting multilayer board requirements for different layer counts and Tg levels.

Model Nominal thickness Areal weight Surface roughness Rz Peel strength Typical applications
HTE-12E 12 μm ~107 g/m² 7–8 μm ≥ 1.0 kg/cm Thin multilayer inner layers, HDI build-up boards
HTE-18E 18 μm ~161 g/m² 7–8 μm ≥ 1.0 kg/cm 8–12 layer boards, smartphone mainboards
HTE-35E 35 μm ~305 g/m² 7–8 μm ≥ 1.2 kg/cm Mainstream grade for general multilayer boards (best seller)
HTE-70E 70 μm ~610 g/m² 7–8 μm ≥ 1.2 kg/cm Heavy-copper multilayer boards, high-power supply boards
HTE-105E 105 μm ~915 g/m² 7–8 μm ≥ 1.2 kg/cm Extra-thick power boards, automotive electronics main control boards
HTE-HD series 12–105 μm Custom 7–8 μm ≥ 1.2 kg/cm Automotive-grade high-reliability multilayer boards (AEC-Q200 certified)

Supply Format

  • Rolls: width up to 1295 mm
  • Sheets: up to 1295 × 1295 mm
  • Slitting to customer-specified widths available

Quality Certifications

  • IATF 16949 automotive quality management system
  • ISO 9001 quality management system certification
  • Compliant with IPC-4562 specification for electrodeposited copper foil
  • Compliant with GB/T 5230-2020 national standard

Applications

End-Use Applications

Serving every key sector of electronics manufacturing.

AI Servers & Data Centers

High-layer-count backplanes (12–24 layers); HTE ensures inner-layer integrity through multiple lamination cycles

Automotive Electronics

ECU control boards, ADAS main control boards, BMS boards, meeting automotive-grade reliability requirements

Defense & Aerospace

High-layer-count high-frequency radar boards and satellite communication terminals, with structural stability under extreme temperature cycling

Network Communication Equipment

Core routers and high-speed switch backplanes; the mainstream choice for boards with 16+ layers

IC Packaging & Substrates

Core material for substrate-like PCBs (SLP) and FC-BGA substrates, ensuring package reliability

HDI High-Density Interconnect

Any-layer interconnect boards with 8+ layers; inner-layer foil for build-up multilayer boards

Core Advantages

Core Product Advantages

Building differentiated competitiveness.

1

No Embrittlement at High Temperature

Retains 30%+ of room-temperature elongation at 180°C, eliminating inner-layer copper cracks in multilayer boards

2

Excellent Tensile Strength

Room-temperature tensile strength ≥ 35 kg/mm², with far less high-temperature strength loss than STD foil

3

Strong Undercut Resistance

Optimized alloy composition improves chemical etching resistance for more uniform side etching

4

Automotive-Grade Reliability

AEC-Q200 certified, operating across the full -55°C to +150°C temperature range

5

Wide Thickness Coverage

Complete 12–105 μm range plus extra-thick grades up to 420 μm, all from one supplier

6

Controlled Cost

Meets the mechanical demands of multilayer boards at a more reasonable cost than VLP/HVLP

Get HTE Copper Foil Samples & Technical Data

Our technical team can recommend the optimal thickness grade and matching substrate for your specific application.