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Tin-plated copper foil product illustration

Tin-Plated Copper Foil — Solderability Optimized Type

Tin-Plated Copper Foil

High-quality rolled copper foil precision-plated with a dense layer of pure tin, a specialized CIVEN Metal connection product for lithium battery tabs, electronic interconnects and EMI shielding. Combining the excellent electrical and thermal conductivity of pure copper with the outstanding solderability and oxidation resistance of tin, it is an ideal solution for electronic connections that require long-term storage and stable soldering.

· Product Features

  • Cu + Sn dual-layer structure
  • Plating 0.5–3 μm
  • SOLDERABILITY OPTIMIZED
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Product Story

Every Connection Free from Oxidation and Cold Joints

In electronics manufacturing and battery assembly, copper surface oxidation is the hidden culprit behind cold joints and poor contact. Copper foil stored in air for a few weeks can develop an oxide film that makes solder hard to wet and raises contact resistance, eventually leading to connection failures that are difficult to trace. In humid or sulfur-containing environments, exposed copper also gradually corrodes and discolors, directly affecting long-term reliability.

CIVEN tin-plated copper foil was developed to solve exactly this problem. High-quality rolled copper foil forms the conductive core and carries most of the current and heat; a dense, pure tin protective layer is applied on the surface by precision electroplating. The tin layer not only seals the copper off from the atmosphere but also quickly forms a reliable alloy bond with solder, making every joint stable, bright and repeatable.

Compared with nickel or silver plating, the biggest advantage of tin plating is "solder-friendliness at a balanced cost": tin is inherently compatible with mainstream solders (leaded Sn-Pb, lead-free SAC305, low-temperature solder paste), with fast wetting, large spread area and a wide process window, all without costly precious metals, making it a highly cost-effective solderable coating.

Total thickness ranges from 6 to 150 microns, with widths up to 600 mm. From ultra-thin battery tabs to thicker busbars and shielding layers, one material covers many applications. Customers can source multiple specifications from a single supplier, greatly simplifying supply chain management and reducing the risk of quality variation.

6–150 μm
Total thickness range
0.5–3 μm
Tin plating thickness
150–600 mm
Width range
≤2 s wetting
Solderability grade

Why CIVEN METAL

Why Choose CIVEN Metal?

🏆 CIVEN Metal's Core Strengths in Tin-Plated Copper Foil

The core value of tin-plated products lies in plating uniformity, adhesion and batch stability. CIVEN uses a proprietary tin plating formulation together with in-line plating thickness measurement and solderability testing (based on the wetting balance method), keeping tin thickness deviation within ±10% on every roll, solder wetting time within 2 seconds, and batch-to-batch variation below ±0.4 seconds. For automated production lines, this consistency means a more stable soldering parameter window and higher first-pass yield.

Excellent Solderability

Solder wetting time ≤ 2 seconds (wetting balance method), spread area ≥ 95%. Compatible with leaded and lead-free solders, producing full, bright joints in wave soldering, reflow soldering and hand soldering.

Oxidation & Corrosion Resistance

The dense tin layer effectively blocks oxygen and moisture, staying bright for long periods in salt spray. Even after months in storage, the material retains excellent solderability, reducing rework and scrap on the line.

Retains Copper's Intrinsic Advantages

The thin tin layer affects overall conductivity by less than 2%, with low contact resistance and minimal thermal loss. Customers get near-pure-copper electrical and thermal performance plus tin-level solder-friendliness.

Strong Plating Adhesion

A stable Cu₆Sn₅ alloy layer forms at the solder interface. After bending and thermal shock (-40°C to +125°C, 1000 cycles), the plating does not peel or flake, providing reliable, durable connections.

Controlled Tin Whiskers

Available in bright tin and matte tin finishes. Annealing and optimized plating structure suppress tin whisker growth, meeting the long-term requirements of high-reliability electronics.

Eco-Friendly & Fully Certified

RoHS and lead-free compliant, with ISO 9001 / IATF 16949 dual certification. Every shipment comes with a COA plus plating thickness and solderability test reports; third-party SGS reports available on request.

Applications

Which Key Connections Does It Power?

From power batteries to consumer electronics, CIVEN tin-plated copper foil supports every key connection in modern manufacturing with excellent solderability and oxidation resistance

Power Battery Tabs

Positive and negative tabs for lithium-ion batteries, inter-cell connectors and module busbars. Excellent solderability, compatible with both ultrasonic and laser welding, delivering strong joints with low contact resistance.

EMI Shielding & Grounding

Soldered connections for shielding cans, grounding foils and cable shields. The oxidation-resistant tin layer ensures stable long-term grounding continuity and reduces the risk of poor contact.

Connectors & Terminals

Soldering and crimping of terminals, contacts and connectors. Low contact resistance and corrosion resistance suit connections with frequent mating cycles and long-term current flow.

Transformers & Inductors

Transformer winding leads, inductor coil terminations and magnetic component soldering. The tin layer is highly compatible with enameled wire and solder, ensuring thorough wetting and strong joints.

Busbars

Copper bars, busbar connections and protective plating for energy storage and power distribution systems. The corrosion-resistant coating lowers contact resistance and extends system reliability over its full life cycle.

Consumer Electronics

Internal interconnects, solder pads and shielding parts in smartphones, TWS earbuds and smart wearables. A cost-effective choice for miniaturized soldering.

Get In Touch

Let Us Find the Best Solution for Your Project

Whether you need large volumes of standard specifications or small custom batches, CIVEN Metal offers flexible supply options. Free sample books, COA certificates and vacuum-packed export service are all available.